Omron ZS-MDC Manuale Utente

©OMRON Corporation 2004 All Rights Reserved.Note: Specifications subject to change without notice.Printed in Japan.0804-1M (A)Authorized Distr

8IntroductionZS-MDCUser’s ManualIntroductionEditor's NoteEditor's NotePage FormatSetting the Sensor Controller to Obtain Sensing Information

9ZS-MDCUser’s ManualIntroductionIntroductionEditor's Note Meaning of SymbolsMenu items that are displayed on the Multi-Controller LCD screen, an

10IntroductionZS-MDCUser’s ManualIntroductionEditor's NoteMEMO

11ZS-MDCUser’s ManualIntroductionContentsIntroductionSection 1 Section 2 Section 3 Section 4 Section 5ContentsPrecautions for Safe Use 5Precautions f

12IntroductionZS-MDCUser’s ManualIntroductionContentsSection 4 APPLICATION SETTING EXAMPLES 4-1Measuring the Thickness of Multiple Points (sandwiched

Section 1 FEATURES1-1ZS-MDCUser’s ManualSection 1FEATURESMulti-Controller Features 1-2Multi-Controller Applications 1-4Basic Configuration 1-7Part Nam

1-2Section 1 FEATURESZS-MDCUser’s ManualSection 1Multi-Controller FeaturesMulti-Controller FeaturesThe Multi-Controller is a dedicated controller that

Section 1 FEATURESSection 1Multi-Controller Features1-3ZS-MDCUser’s Manual(4) Same Compact Size as Sensor Controller• The Multi-Controller is the same

1-4Section 1 FEATURESZS-MDCUser’s ManualSection 1Multi-Controller ApplicationsMulti-Controller Applications● Measurement of Workpiece Thickness at Mul

Section 1 FEATURESSection 1Multi-Controller Applications1-5ZS-MDCUser’s Manual● Measurement of Workpiece FlatnessLogic operations can be performed on

1Select Language2Japanese EnglishIntroductionThis manual provides information regarding functions, performance and operatingmethods that are required

1-6Section 1 FEATURESZS-MDCUser’s ManualSection 1Multi-Controller ApplicationsMoreover, connecting a personal computer pre-installed with SmartMonitor

Section 1 FEATURESSection 1Basic Configuration1-7ZS-MDCUser’s ManualBasic ConfigurationThe figure below shows the Basic Configuration of the ZS Series

1-8Section 1 FEATURESZS-MDCUser’s ManualSection 1Part Names and FunctionsPart Names and FunctionsThe following describes the names and functions of pa

Section 1 FEATURESSection 1Part Names and Functions1-9ZS-MDCUser’s Manual(7) Control keysThe Control Keys are for setting measurement conditions and o

1-10Section 1 FEATURESZS-MDCUser’s ManualSection 1Part Names and FunctionsMEMO

Section 2 INSTALLATION & CONNECTION2-1ZS-MDCUser’s ManualSection 2INSTALLATION & CONNECTIONAbout Installation and Connection 2-2Multi-Controll

2-2Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2About Installation and ConnectionAbout Installation and Connection Checking the

Section 2 INSTALLATION & CONNECTIONSection 2Multi-Controller2-3ZS-MDCUser’s ManualMulti-ControllerThis section describes installation of the Multi

2-4Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2Multi-ControllerInstalling the Multi-ControllerThe Multi-Controller performs log

Section 2 INSTALLATION & CONNECTIONSection 2Multi-Controller2-5ZS-MDCUser’s Manual Installing on the DIN trackThe following describes how to atta

‚Í‚¶‚ß‚É ‘æ 1 Í‘æ 2 Í‘æ 3 Í‘æ 4 ÍIntroductionSection 1 Section 2 Section 3 Section 4 Section 5INTRODUCTIONSECTION 1SECTION 2SECTION 3SECTION 4SECTION

2-6Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2Multi-Controller3. Open the connector cover on the con-troller.Slide the cover t

Section 2 INSTALLATION & CONNECTIONSection 2Multi-Controller2-7ZS-MDCUser’s Manual4. Pull the hook on the I/O cable enddownwards.5. Lift up the Se

2-8Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2Multi-Controller Mounting on a panelThe optional Panel Mount Adapters (ZS-XPM1/

Section 2 INSTALLATION & CONNECTIONSection 2Multi-Controller2-9ZS-MDCUser’s Manual4. Install the long Mount Adapters on thetwo holes on the small

2-10Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2About the I/O cableAbout the I/O cable Wiring the I/O cableThe following shows

Section 2 INSTALLATION & CONNECTIONSection 2About the I/O cable2-11ZS-MDCUser’s Manual(6) OUT3 (ENABLE output)This turns ON when the Multi-Control

2-12Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2About the I/O cable I/O Circuit Diagrams●NPN type (ZS-MDC11)BrownBlueRedGreenB

Section 2 INSTALLATION & CONNECTIONSection 2About the I/O cable2-13ZS-MDCUser’s Manual● PNP type (ZS-MDC41)DC24VInternal circuitsBrown DC24VRedGre

2-14Section 2 INSTALLATION & CONNECTIONZS-MDCUser’s ManualSection 2About the I/O cableMEMO

Section 3 SETUP3-1ZS-MDCUser’s ManualSection 3SETUPSetting Flow 3-2About Setup 3-4Basic Knowledge for Operation 3-4List of Setting Items 3-9Selecting

2IntroductionZS-MDCUser’s ManualIntroductionREAD AND UNDERSTAND THIS DOCUMENTPlease read and understand this document before using the products. Pleas

3-2Section 3 SETUPZS-MDCUser’s ManualSection 3Setting FlowSetting FlowPreparation for MeasurementSection 2 Installation & ConnectionGang-mount Sen

Section 3 SETUPSection 3Setting Flow3-3ZS-MDCUser’s ManualSetting the Display MethodSet what is to be displayed on the Multi-Controller during measure

3-4Section 3 SETUPZS-MDCUser’s ManualSection 3About SetupAbout SetupThe ZS-MDC Series can be set up on the Multi-Controller or on the SmartMonitor Zer

Section 3 SETUPSection 3About Setup3-5ZS-MDCUser’s Manual Displays and Key OperationsThe Multi-Controller has digital displays and an LCD screen.The

3-6Section 3 SETUPZS-MDCUser’s ManualSection 3About SetupThe following example describes basic operations for changing the filter to [SMOOTH].1. Press

Section 3 SETUPSection 3About Setup3-7ZS-MDCUser’s Manual● RUN ModeIn this mode, measured values are displayed on the main display, and threshold valu

3-8Section 3 SETUPZS-MDCUser’s ManualSection 3About Setup● TEACH ModeIn this mode, the measured value is displayed at all times on the main display. T

Section 3 SETUPSection 3About Setup3-9ZS-MDCUser’s ManualList of Setting ItemsThis manual describes only “FUN Mode-[SENSING]” functions unique to the

3-10Section 3 SETUPZS-MDCUser’s ManualSection 3About SetupI/O SET NO-MEASCLAMP KEEP, CLAMP -JUDGE HYS20 µm0 to 999.999 -TIMEROFF OFF, OFF DELAY (1 to

Section 3 SETUPSection 3About Setup3-11ZS-MDCUser’s Manual● When other than TASK1 is selectedSettings Default Value Option/RangePagesSENSING CALCCH OF

3ZS-MDCUser’s ManualIntroductionIntroductionSUITABILITY FOR USETHE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOTDESIGNED OR R

3-12Section 3 SETUPZS-MDCUser’s ManualSection 3About Setup RUN ModeIn the RUN mode, you can customize the details that are displayed in the digital d

Section 3 SETUPSection 3Selecting Tasks3-13ZS-MDCUser’s ManualSelecting TasksBy assigning expressions to “tasks,” you can process (multi-tasking) mult

3-14Section 3 SETUPZS-MDCUser’s ManualSection 3Setting the Sensor Controller to Obtain Sensing Information fromSetting the Sensor Controller to Obtain

Section 3 SETUPSection 3Setting the Sensor Controller to Obtain Sensing Information from3-15ZS-MDCUser’s ManualSetting Logic Operation MethodsSet how

3-16Section 3 SETUPZS-MDCUser’s ManualSection 3Setting I/O AssignmentsSetting I/O AssignmentsSwitching banks by external signal inputSet the task or f

Section 3 SETUPSection 3Setting I/O Assignments3-17ZS-MDCUser’s ManualChanging Output AssignmentsFUN mode-[I/O SET]-[I/O SET]-[OUT]Changing Linear Out

3-18Section 3 SETUPZS-MDCUser’s ManualSection 3Setting I/O AssignmentsMEMO

Section 4 APPLICATION SETTING EXAMPLES4-1ZS-MDCUser’s ManualSection 4APPLICATION SETTING EXAMPLESMeasuring the Thickness of Multiple Points (sandwiche

4-2Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Thickness of Multiple Points (sandwiched thickness)Measuring the Th

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Thickness of Multiple Points (sandwiched thickness)4-3ZS-MDCUser’s ManualPress MENU key -

4IntroductionZS-MDCUser’s ManualIntroductionDIMENSIONS AND WEIGHTSDimensions and weights are nominal and are not to be used for manufacturing purposes

4-4Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Thickness of Multiple Points (sandwiched thickness)Press MENU key -

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Relative Difference between Steps4-5ZS-MDCUser’s ManualMeasuring the Relative Difference

4-6Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Relative Difference between Steps[SENSING]-[CALC]-[CALC]-[STEP]3. S

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Relative Difference between Steps4-7ZS-MDCUser’s Manual• To linear-output the operation r

4-8Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Reference Difference between StepsMeasuring the Reference Differenc

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Reference Difference between Steps4-9ZS-MDCUser’s Manual[SENSING]-[CALC]-[CALC]-[STEP]3.

4-10Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring FlatnessMeasuring FlatnessThis is an example of how to measure the hei

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring Flatness4-11ZS-MDCUser’s ManualPress MENU key - ESC key.2. Select [TASK1].[SENSING]-[CALC]-[C

4-12Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Average HeightMeasuring the Average HeightThis is an example of ho

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Average Height4-13ZS-MDCUser’s Manual[SENSING]-[CALC]-[CALC]-[AVE]3. Set input A to input

5ZS-MDCUser’s ManualIntroductionIntroductionPrecautions for Safe UsePlease observe the following precautions for safe use of the products.(1) Installa

4-14Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Twist of a WorkpieceMeasuring the Twist of a WorkpieceThis is an e

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Twist of a Workpiece4-15ZS-MDCUser’s ManualPress MENU key - ESC key.2. Select [TASK1].[SE

4-16Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Twist of a Workpiece• To output the judgment result of the operati

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Warp of a Workpiece4-17ZS-MDCUser’s ManualMeasuring the Warp of a WorkpieceIn the example

4-18Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Warp of a WorkpiecePress MENU key - ESC key.2. Select [TASK1].[SEN

Section 4 APPLICATION SETTING EXAMPLESSection 4Measuring the Warp of a Workpiece4-19ZS-MDCUser’s Manual• To output the judgment result of the operatio

4-20Section 4 APPLICATION SETTING EXAMPLESZS-MDCUser’s ManualSection 4Measuring the Warp of a WorkpieceMEMO

Section 5 APPENDIX5-1ZS-MDCUser’s ManualSection 5APPENDIXTroubleshooting 5-2Error Messages and Countermeasures 5-3Q&A 5-4Glossary 5-5Specification

5-2Section 5 APPENDIXZS-MDCUser’s ManualSection 5TroubleshootingTroubleshootingThis section describes countermeasures for temporary hardware problems.

5-3ZS-MDCUser’s ManualSection 5 APPENDIXSection 5Error Messages and CountermeasuresError Messages and Countermeasures When [Error] Is Displayed on th

6IntroductionZS-MDCUser’s ManualIntroductionPrecautions for Correct UsePlease observe the following precautions to prevent failure to operate, malfunc

5-4Section 5 APPENDIXZS-MDCUser’s ManualSection 5Q&AQ&AQuestion AnswerWhen scaling is executed, an error appears and settings cannot be made.S

5-5ZS-MDCUser’s ManualSection 5 APPENDIXSection 5GlossaryGlossaryTerm ExplanationMeasured value The measured value is the operation result displayed o

5-6Section 5 APPENDIXZS-MDCUser’s ManualSection 5Specifications and External DimensionsSpecifications and External DimensionsMulti-ControllerZS-MDC11/

5-7ZS-MDCUser’s ManualSection 5 APPENDIXSection 5Specifications and External DimensionsItem ZS-MDC11 ZS-MDC41I/O type NPNtype PNPtypeNo. of samples to

5-8Section 5 APPENDIXZS-MDCUser’s ManualSection 5Specifications and External DimensionsShock resistance (destructive) 300 m/s2 3 times each in six dir

5-9ZS-MDCUser’s ManualSection 5 APPENDIXSection 5Specifications and External DimensionsPanel Mount AdaptersZS-XPM1/XPM2When mounting on a panelItem ZS

5-10Section 5 APPENDIXZS-MDCUser’s ManualSection 5Specifications and External DimensionsRS-232C Cable for Connecting to a Personal ComputerZS-XRS2Item

5-11ZS-MDCUser’s ManualSection 5 APPENDIXSection 5Specifications and External DimensionsController Link UnitZS-XCNItem ZS-XCNApplicable controller ZS

5-12Section 5 APPENDIXZS-MDCUser’s ManualSection 5Version Up InformationVersion Up InformationThis section describes the revisions made to the softwar

5-13ZS-MDCUser’s ManualSection 5APPENDIXSection 5IndexAANALOG 3-17average height measurementCALC 3-15BBank switching 3-16Basic Configuration 1-7BU

7ZS-MDCUser’s ManualIntroductionIntroductionPrecautions for Correct Use(3) Orientation when Installing the Multi-Controller(4) Warming UpAfter turning

5-14Section 5APPENDIXZS-MDCUser’s ManualSection 5IndexUUSBport 1-9VVoltage/Current switch 1-9Wwiring 2-10ZZero resetindicator 1-8

5-15ZS-MDCUser’s ManualSection 5APPENDIXSection 5IndexMEMO

5-16Section 5 APPENDIXZS-MDCUser’s ManualRevision HistoryRevision HistoryA manual revision code appears as a suffix to the catalog number at the botto

Terms and Conditions of Sale1. Offer; Acceptance. These terms and conditions (these "Terms") are deemedpart of all quotes, agreements, purch

Z209-E1-01 11/05 ©2005 OMRON ELECTRONICS LLC Specifications subject to change without notice.Printed in the U.S.A.OMRON ELECTRONICS LLC1 Commerce Dr