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Pagina 1 - OPERATION MANUAL

Cat.No. W317–E1–5Programmable ControllersSYSMACCPM1AOPERATION MANUAL

Pagina 2 - Operation Manual

!5Application Precautionsxiv• Always connect to a class-3 ground (to 100 Ω or less) when installing the Units.Not connecting to a class-3 ground may r

Pagina 3 - Visual Aids

885. The search will continue until an END instruction or the end of ProgramMemory is reached. In this case, an END instruction was reached.SRCH00397C

Pagina 4 - TABLE OF CONTENTS

893. Press the DEL Key.DEL00205DELETE?AND 001034. Press the Up Arrow Key to delete the specified instruction.If the instruction has more operan

Pagina 5

90A display like this will appear if an END instruction is reached:SRCH00310PROG CHKEND (001)00.3KWNo more errors exist if the ENDinstruction is displ

Pagina 6 - About this Manual:

912. Input the word address of the desired word.SHIFTCH*DMLR*EMB100000CHANNEL LR 013. Press the MONTR Key to begin monitoring.MONTR cL01 FFFFThe U

Pagina 7 - PRECAUTIONS

924-3-12 Differentiation MonitorThis operation is used to monitor the up (OFF-to-ON) or down (ON-to-OFF)differentiation status of a particular bit. Wh

Pagina 8 - 2 General Precautions

93(Word monitor)2. Press the SHIFT and then the MONTR Key to begin binary monitoring. TheON/OFF status of the selected word’s 16 bits will be shown al

Pagina 9 - 5 Application Precautions

943. Press the CLR Key to end 3-word monitoring and return to the normal moni-toring display. The rightmost word on the 3-word monitor display will be

Pagina 10 - 5Application Precautions

!953. Press the CLR Key or the SHIFT and TR Keys to end the unsigned decimaldisplay and return to normal monitoring.CLR c200 cL0020000 FFF0 0000^ OFF4

Pagina 11

96This operation can be used to input a new SV constant, as well as to change anSV from a constant to a word address designation and vice versa. The f

Pagina 12

!!97Words SR 253 to SR 255 cannot be changed.Caution Before changing the contents of I/O memory, be sure that the changes will notcause equipment to o

Pagina 13 - 6 EC Directives

!!!5Application Precautionsxv• Be sure that the terminal blocks, expansion cables, and other items with lock-ing devices are properly locked into plac

Pagina 14

!98b) Use the 1 and 0 Keys to change a bit’s status to on or off. The cursor willmove one bit to the right after one of these keys is pressed.B1 D0

Pagina 15 - Introduction

!!994-3-22 Unsigned Decimal Data ModificationThis operation is used to change the decimal value of a word being moni-tored as unsigned decimal data, w

Pagina 16 - 1-1-1 CPM1A Features

!1002. Press the SET Key to force the bit ON or press the RESET Key to force thebit OFF.SET0000020000 ON^ ONThe cursor in the lower left corner of

Pagina 17

1011, 2, 3... 1. Monitor the status of the desired word(s) according to the proceduredescribed in 4-3-11 Bit, Digit, Word Monitor. While the multiple

Pagina 18 - Expansion I/O Units

!1023. Clear the CPM1A’s memory by pressing the CLR, SET, NOT, RESET, andthen the MONTR Key. Press the CLR Key several times if memory errors aredispl

Pagina 19 - 1-1-3 CPM1A Functions

1034-4-2 Example ProgramThe following ladder program will be used to demonstrate how to write a pro-gram with the Programming Console. This program ma

Pagina 20

1044-4-3 Programming ProceduresThe example program will be written to the CPM1A according to the mnemoniclist in 4-4-2 Example Program. The procedure

Pagina 21

1053. Input the 1-second timer T001.TIMB100006TIM 001WRITE00006 TIM DATA #00004. Input the SV for T001 (#0010 = 1.0 s).B1A000006 TI

Pagina 22

1063. Input the normally closed condition IR 20000.LDNOTC2A0A0A0A000012LD NOT 20000WRITE00013READNOP (000)4. Input the counter 000.CNTA000013CNT

Pagina 23

1074-4-4 Checking the ProgramCheck the program syntax in PROGRAM mode to make sure that the programhas been input correctly.1, 2, 3... 1. Press the CL

Pagina 24 - 1-2 System Configuration

5Application Precautionsxvi• The user program and memory area data in the CPM1A are backed up eitherby an internal capacitor or in flash memory as sho

Pagina 25 - Section 1-2

109SECTION 5Test Runs and Error ProcessingThis section describes procedures for test runs of CPM1A operation, self-diagnosis functions, and error proc

Pagina 26

1105-1 Initial System Checks and Test Run Procedure5-1-1 Initial System ChecksNote Check the following items after setting up and wiring the CPM1A. Be

Pagina 27

1115-1-3 Flash Memory PrecautionsObserve the following precautions to protect the flash memory and ensureproper operation.1, 2, 3... 1. If the power i

Pagina 28

1125-2 The CPM1A CycleThe overall flow of CPM1A operation is as shown in the following flowchart. TheCPM1A is initialized internally when the power is

Pagina 29

!1135-3 Self-diagnosis FunctionsThe CPM1A is equipped with a variety of self-diagnosis functions to help identifyand correct errors that might occur a

Pagina 30

114Message FALSNo.Meaning and appropriate responsePower interruption(no message)None Power has been interrupted for at least 10 ms (2 ms for DC power

Pagina 31 - 1-3 Revised Specifications

115FALS(07) is an instruction that causes a fatal error. The following will occur whenan FALS(07) instruction is executed:1, 2, 3... 1. Program execut

Pagina 32 - SECTION 2

116Three levels of program checking are available. The desired level must be des-ignated to indicate the type of errors that are to be detected. The f

Pagina 33 - 2-1 Specifications

1175-6 Troubleshooting FlowchartsUse the following flowcharts to troubleshoot errors that occur during operation.Main CheckCheck for non-fatal errors.

Pagina 34 - 2-1-2 Characteristics

118Power Supply CheckPWR indicator not lit.Replace the CPUUnit.Is power beingsupplied?Is voltage adequate?Are there any looseterminal screws or bro-ke

Pagina 35 - Specifications Section 2-1

5Application Precautionsxvii6 EC Directives6-1 Applicable Directives• EMC Directives• Low Voltage Directive6-2 ConceptsEMC DirectivesOMRON devices tha

Pagina 36 - 2-1-3 I/O Specifications

119Fatal Error CheckIdentify the error, eliminateits cause, and clear theerror.Follow the Memory ErrorCheck flowchart if amemory error has occurred.Is

Pagina 37

120Non-fatal Error CheckIdentify the error, eliminate itscause, and clear the error.ERR/ALM indicator flashing.Is a non-fatal errorindicated?Is the ER

Pagina 38

121I/O Check The I/O check flowchart is based on the following ladder diagram section.0100300002(LS1)00003(LS2)SOL1 malfunction.SOL101003YesMonitor th

Pagina 39

122YesNoCheck the voltage atthe IR 00002 and IR00003 terminals.Check operation by using adummy input signal to turn theinput ON and OFF.NoReplace the

Pagina 40 - RS-422 Adapter Specifications

123Environmental Conditions CheckConsider using afan or cooler.Is the ambienttemperaturebelow 55°C?Is the ambienttemperature above0°C?Is noise beingco

Pagina 41 - 2-2 Unit Components

124Memory Error CheckMemory error occurred.AR 1309 ON?AR 1314 ON?AR 1308 ON?Replace the CPUUnit.Check/correct data backed up bycapacitor and clear err

Pagina 42 - Section 2-2

1255-7 Maintenance InspectionsIn order that your SYSMAC system operates in optimum condition, be sure tocarry out daily or periodical inspections.Insp

Pagina 43

1265-8 Handling Precautions• Turn the power OFF before replacing the Unit.Note Before restarting operation, transfer the contents of the DM and HR are

Pagina 44

127SECTION 6Expansion Memory UnitThis section describes how to use the CPM1-EMU01-V1 Expansion Memory Unit. Follow the handling precautions and pro-ce

Pagina 45

6-3SectionHandling1286-1 OverviewThe CPM1-EMU01-V1 Expansion Memory Unit is a program loader for small-size or micro PCs. Using the CPM1-EMU01-V1, sim

Pagina 46

5Application PrecautionsxviiiRecommended core: 2643-002402Manufacturer: Fair Rite Products Corp.

Pagina 47 - RS-422 Adapter

6-3SectionHandling1296-2 Specifications and Nomenclature6-2-1 SpecificationsItem SpecificationsSupported PCs CPM1, CPM1A, CPM2A, CPM2C, SRM1 (-V2),CQM

Pagina 48 - Installation and Wiring

!6-3SectionHandling130CONNECT(green)ERR (red) MeaningOFF OFF Not connected to PC (power supply OFF).ON OFF Connected to a recognized PC.Blinking OFF U

Pagina 49 - 3-1 Design Precautions

!!6-3SectionHandling131Lift up the lock lever and detach the EEPROM.6-3-2 PC ConnectionsCaution Mount the EEPROM to the CPM1-EMU01-V1 before connectin

Pagina 50 - Section 3-2

6-3SectionHandling132Press the levers on the top and bottom of the connector inwards to unlock theconnector and pull out as shown in the following dia

Pagina 51

6-3SectionHandling133Operation ProcedureStartYesNoConnect the CPM1-EMU01-V1 to thePC’s peripheral port.Mount the EEPROM to theCPM1-EMU01-V1.After 2 or

Pagina 52 - 3-3 Installing the CPM1A

!6-3SectionHandling134Caution If the PC is in RUN or MONITOR mode when downloading is started, it will auto-matically switch to PROGRAM mode and opera

Pagina 53 - Section 3-3

6-3SectionHandling135Operation ProcedureStartYesNoChange the mode of the PC to PRO-GRAM mode.Mount the EEPROM to theCPM1-EMU01-V1.After 2 or 3 s, chec

Pagina 54

137Appendix AStandard ModelsCPU UnitsDescription Input Output PowerModel numberpoints points supplyRelay outputTransistor outputSink type Source typeC

Pagina 55

Appendix AStandard Models138Temperature Sensor UnitsDescription Specifications Model numberTemperature Sensor Unit2 thermocouple inputs: K, J CPM1A-TS

Pagina 56 - 3-4 Wiring and Connections

AppendixAStandard Models139Peripheral DevicesName Appearance Model Number SpecificationsProgramming ConsoleCQM1-PRO01-E 2-m Connecting Cable attachedC

Pagina 57 - 3-4-2 Ground Wiring

1SECTION 1IntroductionThis section describes the CPM1A’s special features and functions and shows the possible system configurations. Refer to theProg

Pagina 58 - 3-4-3 Power Supply Wiring

141Appendix BDimensionsAll dimensions are in millimeters.CPM1A-10CDR-/10CDT-D/10CDT1-D CPU Unit6650 8590CPU Unit with DC Power CPU Unit with AC Power

Pagina 59 - Section 3-4

Appendix BDimensions142CPM1A-40CDR-/40CDT-D/40CDT1-D CPU Unit150 50 8590CPU Unit with DC Power CPU Unit with AC PowerCPM1A-20ED Expansion I/O UnitFo

Pagina 60 - 3-4-4 Input Wiring

Appendix BDimensions143CPM1A-MAD01 Analog I/O UnitFour, 4.5 dia.CPM1A-TS Temperature Sensor Unit100 0.2±76±0.2Four, 4.5 dia.CPM1A-SRT21 CompoBus/S

Pagina 61

Appendix BDimensions144CPM1-CIF01 RS-232C Adapter90 8121302055056CPM1-CIF11 RS-422 Adapter90 8121302055061

Pagina 62

Appendix BDimensions145Dimensions with Peripheral Devices AttachedApprox. 125Approx. 90

Pagina 63

147Glossary*DM Indirectly addressed DM area. See indirect address and DM area.1:1 PC Link A link created between two PCs to create common data in thei

Pagina 64

Glossary148bit designator An operand that is used to designate the bit or bits of a word to be used by aninstruction.bit number A number that indicate

Pagina 65 - 3-4-5 Output Wiring

Glossary149Completion Flag A flag used with a timer or counter that turns ON when the timer has timed out orthe counter has reached its set value.cond

Pagina 66

Glossary150data link An automatic data transmission operation that allows PCs or Units within PC topass data back and forth via common data areas.data

Pagina 67

Glossary151and ‘distributed’ over the system. Distributed control is a concept basic to PCSystems.DM area A data area used to hold only word data. Wor

Pagina 68

21-1 CPM1A Features and Functions1-1-1 CPM1A FeaturesOne-piece Construction The CPM1A CPU Units feature a one-piece construction including 10, 20, 30,

Pagina 69

Glossary152FA Factory automation.factory computer A general-purpose computer, usually quite similar to a business computer, thatis used in automated f

Pagina 70

Glossary153I/O capacity The number of inputs and outputs that a PC is able to handle. This numberranges from around one hundred for smaller PCs to two

Pagina 71

Glossary154instruction A direction given in the program that tells the PC of the action to be carried out,and the data to be used in carrying out the

Pagina 72

Glossary155link A hardware or software connection formed between two Units. “Link” can refereither to a part of the physical connection between two Un

Pagina 73 - 3-4-7 Host Link Connections

Glossary156non-fatal error A hardware or software error that produces a warning but does not stop the PCfrom operating.normal condition See normally o

Pagina 74

Glossary157output bit A bit in the IR area that is allocated to hold the status to be sent to an outputdevice.output device An external device that re

Pagina 75

Glossary158Programmable Controller A computerized device that can accept inputs from external devices and gener-ate outputs to external devices accord

Pagina 76

Glossary159response format A format specifying the data required in a response to a data transmission.response monitoring time The time a device will

Pagina 77

Glossary160self-maintaining bit A bit that is programmed to maintain either an OFF or ON status until set or resetby specified conditions.series A wir

Pagina 78

Glossary161syntax The form of a program statement (as opposed to its meaning).syntax error An error in the way in which a program is written. Syntax e

Pagina 79 - Using Peripheral Devices

3Up to 3 Analog I/O Units can be connected to provide analog inputs and outputs.Each Unit provides 2 analog inputs and 1 analog output, so a maximum o

Pagina 80 - 4-1-1 SSS System Setup

Glossary162unmasked bit A bit whose status is effective. See masked bit.unsigned binary A binary value that is stored in memory without any indication

Pagina 81 - 4-1-3 Offline Operations

163IndexNumbers1:1 Host Link, 12connections, 601:1 NT Link, 15connections, 641:1 PC Link, 3, 14connections, 631:N Host Link, 13connections, 61AAdapter

Pagina 82

Index164errorscommunications, 113error processing, 109fatal, 113identifying, 114non-fatal, 113programming, 115Programming Console operations, 115readi

Pagina 83 - → CVM1:

Index165Mode Setting Switch, RS-232C Adapter, 34model numbers, 137modifyingbinary data, Programming Console, 97data, Programming Console, 95hexadecima

Pagina 84 - 4-1-4 Online Operations

Index166programschecking, check levels, 115downloading, 133entering and editing, Programming Console, 84uploading, 132proximity switches, preventing f

Pagina 85

Index167Vvibration resistance, 20voltageoperating voltage range, 20supply voltage, 20voltage output, connecting, 50WweightCPU Unit, 20Expansion I/O Un

Pagina 86 - Section 4-2

169Revision HistoryA manual revision code appears as a suffix to the catalog number on the front cover of the manual.Cat. No. W317-E1-5Revision codeTh

Pagina 87

4The CPM1-EMU01-V1 Expansion Memory Unit is a program loader for small-size or micro PLCs. Using the CPM1-EMU01-V1, simple on-site transfer of userpro

Pagina 88

51-1-3 CPM1A FunctionsAnalog Setting Function CPM1A PCs have 2 variable-resistor adjustment knobs used to control analogtimer and counter settings man

Pagina 89

CPM1A Programmable ControllersOperation ManualRevised February 2000

Pagina 90 - 4-2-5 Entering the Password

!6Input Interrupts The CPM1A-10CDR-/10CDT-D/10CDT1-D PCs have 2 interrupt input termi-nals and the CPM1A-20CDR-/20CDT-D/20CDT1-D, CPM1A-30CDR-/30CD

Pagina 91

7Quick-response Inputs The CPM1A-10CDR-/10CDT-D/10CDT1-D PCs have 2 quick-response inputterminals and the CPM1A-20CDR-/20CDT-D/20CDT1-D, CPM1A-30CDR

Pagina 92 - 4-3-1 Overview

8The pulse output can be set to either the continuous mode, under which the out-put can be stopped by an instruction, or the single mode, under which

Pagina 93 - 4-3-2 Clearing Memory

9Mode Input functions Input method CountfrequencyCountrangeControl methodsUp/Down 00000: A-phase input00001: B-phase input00002: Z-phase inputPhase-di

Pagina 94 - 4-3-4 Buzzer Operation

101-2 System Configuration1-2-1 CPU Unit and Expansion I/O Unit ConfigurationExpansion I/O Units/Expansion UnitsCPM1A CPU Units10 I/O pointsCPM1A-10CD

Pagina 95 - I/O Bit Status

11There are three models of Expansion Units available: the Analog I/O Unit, Com-poBus/S I/O Link Unit, and Temperature Sensor Units.Expansion Connecto

Pagina 96

12Expansion UnitsTemperature Sensor Unit CompoBus/S I/O Link UnitAnalog I/O UnitUnit Max. numberof UnitsInputs Outputs ModelAnalog I/O Unit2 analog in

Pagina 97

13The following diagram shows the possible methods for a connection between aCPM1A PC and an OMRON Programmable Terminal (a operator interfacedevice).

Pagina 98

14Adapters and Cables The following table lists some of the Adapters and Cables used in Host Link com-munications.Name Usage Model numberRS-232C Adapt

Pagina 99 - 4-3-8 Bit Operand Search

151-2-5 One-to-one NT Link CommunicationsUsing the NT Link, the CPM1A PC can connected to the Programmable Termi-nal (NT Link Interface) through an RS

Pagina 100 - Section 4-3

!!!vNotice:OMRON products are manufactured for use according to proper procedures by a qualified operatorand only for the purposes described in this m

Pagina 101 - 4-3-10 Checking the Program

16Programming Consoles A CQM1-PRO01-E or C200H-PRO27-E Programming Console can be con-nected to the CPM1A as shown in the following diagram.CQM1-PRO01

Pagina 102

171-3 Revised SpecificationsThe following table shows the changes that have been made in product specifi-cations beginning with lots produced in Janua

Pagina 103

19SECTION 2Unit Specifications and ComponentsThis section provides the technical specifications of the Units that go together to create a CPM1A PC and

Pagina 104 - 4-3-13 Binary Monitor

202-1 Specifications2-1-1 General SpecificationsItemCPM1A-10CDR-CPM1A-10CDT-DCPM1A-10CDT1-DCPM1A-20CDR-CPM1A-20CDT-DCPM1A-20CDT1-DCPM1A-30CDR-CPM1A

Pagina 105 - 4-3-14 Three-word Monitor

212-1-2 CharacteristicsItemCPM1A-10CDR-CPM1A-10CDT-DCPM1A-10CDT1-DCPM1A-20CDR-CPM1A-20CDT-DCPM1A-20CDT1-DCPM1A-30CDR-CPM1A-30CDT-DCPM1A-30CDT1-DCPM

Pagina 106 - 4-3-15 Signed Decimal Monitor

22Note 1. Use TIM 000 to TIM 003 when creating a timer using the high-speed timerinstruction to perform interrupt processing.2. The input interrupt re

Pagina 107

23Either switch the CPM1A to RUN or MONITOR mode, or turn off and on power tothe CPM1A after changing from a Programming Device any data that is backe

Pagina 108

!24Differential Phase Mode (2.5 kHz Max.) IN00000 (A phase), IN00001 (Bphase)ONOFF400 µs min.T1T2T3T4T1 T2 T3 T4 : 90 µs min.ONOFFPhase APhase BIN0000

Pagina 109

25CPU Unit and Expansion I/O Unit Output SpecificationsRelay OutputItem SpecificationMax. switching capacity 2 A, 250 VAC (cosφ = 1)2 A, 24 VDC (4 A/c

Pagina 110

26Transistor Output (Sink Type)ItemSpecificationCPM1A-10CDT-D CPM1A-20CDT-D/-20EDT/-8ETCPM1A-30CDT-D CPM1A-40CDT-DMax. switching capacity24 VDC +10%/–

Pagina 111 - 4-3-23 Force Set, Reset

TABLE OF CONTENTSviiPRECAUTIONS xi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Intended Audience xii. . . . . . . . . . . . . .

Pagina 112 - 4-3-24 Clear Force Set/Reset

!27Note When using the OUT01000 or OUT01001 as a pulse output, connect dummyresistors as required to set the load current to 0.1 to 0.2 A. If the load

Pagina 113 - 4-4 Programming Example

282-2 Unit Components2-2-1 CPU Unit ComponentsCPM1A-10CDR-/10CDT-D/10CDT1-D: 10 I/O Terminals1. Power supply input terminals2. Functional earth termi

Pagina 114 - Section 4-4

29CPU Unit Component Descriptions1, 2, 3... 1. Power Supply Input TerminalsConnect the power supply (100 to 240 VAC or 24 VDC) to these terminals.2. F

Pagina 115 - 4-4-2 Example Program

302-2-2 Expansion I/O Unit ComponentsExpansion I/O Unit with 20 I/O Terminals1. Input terminals5. Expansion I/O Unit Connecting Cable3. Input indicato

Pagina 116 - 4-4-3 Programming Procedures

!!31Caution Do not touch the Expansion I/O Unit Connecting Cable while the power is beingsupplied in order to prevent any malfunction due to static el

Pagina 117

!322. DIP SwitchSets the temperature unit (°C or °F), and the number of decimal placesused.Number of decimal places usedOFF: Normal (0 or 1); ON: 2Tem

Pagina 118

!332-2-5 CompoBus/S I/O Link Unit Components1. CompoBus/S terminals4. Expansion I/O Unit Connecting Cable2. DIP switch5. Expansion connector3. LED ind

Pagina 119 - 4-4-4 Checking the Program

342-2-6 Communications Adapter ComponentsRS-232C Adapter1. Mode Setting Switch2. Connector3. RS-232C portRS-232C Port Pin Allocation123456789FGSDRDRTS

Pagina 120 - SECTION 5

35SECTION 3Installation and WiringThis section provides information on installing and wiring a CPM1A PC. Be sure to follow the directions and precauti

Pagina 121 - 5-1-1 Initial System Checks

!!363-1 Design PrecautionsObserve the following precautions when designing a system incorporating aCPM1A PC.3-1-1 Power Supply WiringSeparate the powe

Pagina 122

TABLE OF CONTENTSviiiAppendicesA Standard Models 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pagina 123 - 5-2 The CPM1A Cycle

!37Momentary Power Failure DetectionA momentary power failure lasting less than 10 ms with an AC power supply and2 ms with a DC power supply is not de

Pagina 124 - 5-3 Self-diagnosis Functions

38Note Provide proper shielding when installing in the following locations:• Locations subject to static electricity or other sources of noise.• Locat

Pagina 125 - 5-3-4 User-defined Errors

393-3 Installing the CPM1A3-3-1 CPM1A OrientationThe CPM1A must be installed in the position shown below to ensure adequatecooling.CorrectDo not insta

Pagina 126 - 5-5 Programming Errors

40CPM1A-30CDR-/30CDT-D/30CDT1-D and CPM1A-40CDR-/40CDT-D/40CDT1-DCPU UnitFour, M4 holes100 mm8 mmAUse M4 dia. x 15 screws.The width (A) between the

Pagina 127 - Section 5-5

41InstallationLower the CPM1A so that the notch on the back of the PC catches the top of theDIN Track. Push the PC forward until the lock snaps into p

Pagina 128 - Section 5-6

422. Insert the Expansion I/O Unit’s Connecting Cable into the CPU Unit’s or theExpansion I/O Unit’s Expansion I/O Unit Connector.3. Replace the cover

Pagina 129

!433-4 Wiring and ConnectionsThis section provides basic information on wiring the Power Supply Unit andExpansion I/O Units, and on connecting Periphe

Pagina 130

!44Floor DuctsLeave at least 200 mm between the wiring and the top of the duct, as shown inthe following diagram.200 mm min.Metal plate (iron)CPM1A I/

Pagina 131

!!!45Caution Disconnect the functional earth terminal when performing withstand voltagetests. Not disconnecting the functional earth terminal may resu

Pagina 132

!!!46Use M3 terminal screws.Connect a crimp connector with a ring terminal to each terminal screw.6.2 mm max.Ring terminalCaution Tighten the terminal

Pagina 133

ixAbout this Manual:The CPM1A is a compact, high-speed Programmable Controller (PC) designed for control operations insystems requiring from 10 to 100

Pagina 134

473-4-4 Input WiringWire the inputs to the CPM1A’s CPU Unit and Expansion I/O Unit as shown in thefollowing diagrams. Use crimp connectors or solid wi

Pagina 135

48CPM1A-8ED24 VDCInputdevicesInputdevicesCOMCOM0405060701020300Note Although the COM terminals are internally connected, be sure to wire them ex-terna

Pagina 136 - 5-7 Maintenance Inspections

!49Input Wiring Example An AC-type CPU Unit is shown. DC-type CPU Units don’t have power supplyoutputs.Input devicesCOMExternal power supply: 24 VDC a

Pagina 137 - 5-8 Handling Precautions

50Input Devices The following table shows how to connect various input devices.Device Circuit diagramRelay outputINCOM (+)Relay5 mA/12 mA CPM1ANPN ope

Pagina 138 - Expansion Memory Unit

!51Leakage Current (24 VDC) A leakage current can cause false inputs when using 2-wire sensors (proximityswitches or photoelectric switches) or limit

Pagina 139 - 6-1 Overview

!523-4-5 Output WiringRelay Output WiringWire the outputs to the CPM1A’s CPU Unit and Expansion I/O Unit as shown inthe following diagrams. Use crimp

Pagina 140 - 6-2-2 Nomenclature

53CommonCPM1A-10CDR-CPM1A-20CDR-/CPM1A-20EDR/20EDR1CPM1A-30CDR-CPM1A-40CDR-Output ConfigurationsCommon CommonCommon Common CommonCommon Common Com

Pagina 141 - 6-3 Handling

54CPM1A-8ERLoadLoadLoadLoadCOM 01020003COM 05060407250 VAC/24 VDCLoadLoadLoadLoad250 VAC/24 VDCWiring and ConnectionsSection 3-4

Pagina 142 - 6-3-2 PC Connections

55Transistor Output Wiring (Sink Type)Wire the outputs to the CPM1A’s CPU Unit and Expansion I/O Unit as shown inthe following diagrams.• Always use s

Pagina 143 - 6-3-3 Uploading Programs

!56CPM1A-8ETLoadLoadLoadLoadCOM 01020003COM 05060407LoadLoadLoadLoad24 VDC+10%/–15%24 VDC+10%/–15%Caution Double-check the polarity of the power suppl

Pagina 144 - 6-3-4 Downloading Programs

xiPRECAUTIONSThis section provides general precautions for using the Programmable Controller (PC) and related devices.The information contained in thi

Pagina 145 - 6-3SectionHandling

57Transistor Output Wiring (Source Type)Wire the outputs to the CPM1A’s CPU Unit and Expansion I/O Unit as shown inthe following diagrams.• Always use

Pagina 146 - Operation Procedure

!58CPM1A-8ET1LoadLoadLoadLoadCOM 01020003COM 05060407LoadLoadLoadLoad24 VDC+10%/–15%24 VDC+10%/–15%Caution Double-check the polarity of the power supp

Pagina 147 - Appendix A

!59Inductive LoadsWhen connecting an inductive load to an input, connect a surge protector ordiode in parallel with the load.The surge protector’s com

Pagina 148 - Communications Adapters

603-4-6 Peripheral Device ConnectionThe CPM1A CPU Unit can be connected to a C200H-PRO27-E ProgrammingConsole with a standard C200H-CN222 (2 m) or C20

Pagina 149 - Peripheral Devices

61The following diagram shows the wiring in the RS-232C cable used to connect aCPM1A to a host computer or Programmable Terminal.IBM PC/AT compatible

Pagina 150 - Appendix B

62The following diagram shows the wiring in the RS-422 cables used to connectCPM1A PCs to a 3G2A9-AL004-E Link Adapter. In both the Link Adapter/RS-42

Pagina 151 - CPM1A-8 Expansion I/O Unit

633-4-8 One-to-one PC Link ConnectionsA CPM1A can be linked to a CPM1A, CQM1, CPM1, CPM2A, CPM2C,SRM1(-V2), C200HS or C200HX/HG/HE PC through an RS-23

Pagina 152 - CPM1A-MAD01 Analog I/O Unit

643-4-9 One-to-one NT Link ConnectionsHigh-speed communications can be achieved by providing a direct accessthrough the use of the 1:1 NT Link between

Pagina 153 - CPM1-CIF11 RS-422 Adapter

653-4-10 CompoBus/S I/O Link ConnectionsA CompoBus/S I/O Link can be used to create an I/O link (remote I/O) of 8 inputpoints and 8 output points with

Pagina 154 - Appendix BDimensions

67SECTION 4Using Peripheral DevicesThis section outlines the operations possible with the SYSMAC Support Software (SSS) and the Programming Consoles.A

Pagina 155 - Glossary

!!!!!5Application Precautionsxii1 Intended AudienceThis manual is intended for the following personnel, who must also have knowl-edge of electrical sy

Pagina 156

684-1 Support Software CapabilitiesThe SSS is a complete programming and control package designed for C-seriesand CVM1 PCs. It provides not only progr

Pagina 157

69Function code Mnemonic Function code Mnemonic17 ASFT 64 SPED18 TKY 65 PULS19 MCMP 66 SCL47 RXD 67 BCNT48 TXD 68 BCMP60 CMPL 69 STIM61 INI 87 DSW62 P

Pagina 158

70Group DescriptionNameDM (data memory)Go To Page Displays the contents of the data memory in the system work area in pages(units of 160 words). The d

Pagina 159

71Group DescriptionNameUtilityData Area Lists Displays lists (such as used areas and cross-references) in accordance with thecontents of the user prog

Pagina 160

724-1-4 Online OperationsThe following operations are possible when connected online to the PC.Group Name DescriptionMonitoring Monitor Data Uses the

Pagina 161

734-1-5 Offline and Online OperationsThe following operations are possible either online or offline from the PC.Group Name DescriptionSystem Setup(see

Pagina 162

744-2 Using a Programming ConsoleThis section provides information on connecting and using a Programming Con-sole. Refer to 5-4 Programming Console Op

Pagina 163

75The following keys are labeled differently on the CQM1-PRO01-E and theC200H-PRO27-E, but the operation of the keys in each pair is identical.CQM1-PR

Pagina 164

!!764-2-2 Changing the CPM1A’s Mode with the Mode SwitchOnce the Programming Console has been connected, its mode switch can beused to change the CPM1

Pagina 165

77The operating mode of the CPM1A when the power is turned ON depends uponthe PC Setup setting in DM 6600 and the Programming Console’s mode switchset

Pagina 166

!!!!!!!5Application Precautionsxiii• The PC outputs may remain ON or OFF due to deposition or burning of theoutput relays or destruction of the output

Pagina 167

!78Allow at least 80 mm for the cable connector above the Programming Console.About 70 mm is required.At least 80 mm is required.Either connector mayb

Pagina 168

79If the Programming Console is connected to the PC when PC power is alreadyon, the first display below will indicate the mode the PC was in before th

Pagina 169

804-3 Programming Console Operations4-3-1 OverviewThe following table lists the programming and monitoring operations that can beperformed from a Prog

Pagina 170

!814-3-2 Clearing MemoryThis operation is used to clear all or part of the Program Memory and data areas,as well as the contents of the Programming Co

Pagina 171

824-3-3 Reading/Clearing Error MessagesThis operation is used to display and clear error messages. It is possible to dis-play and clear non-fatal erro

Pagina 172

83Key Sequence Follow the procedure below to turn the key-input buzzer on and off.1, 2, 3... 1. Press the CLR, SHIFT, and then the CLR Key to bring up

Pagina 173

844-3-6 Entering or Editing ProgramsThis operation is used enter or edit programs. It is possible in PROGRAM modeonly.RUN MONITOR PROGRAMNo No OKThe s

Pagina 174

857. Input the second operand (123 to specify 12.3 seconds) and press theWRITE Key. The next program address will be displayed.B1C2D3WRITE00202READNOP

Pagina 175

8612. Input the next instruction (ADB).FUNF5A000203ADB (050)Press the WRITE Key to write the instruction to Program Memory.WRITE00203 ADB DATA A

Pagina 176 - Revision History

874-3-7 Instruction SearchThis operation is used to find occurrences of the specified instruction in the pro-gram and is possible in any mode.RUN MONI

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